Scientific prospection of the application of Lean Manufacturing in occupational safety
DOI:
https://doi.org/10.47456/bjpe.v10i4.46281Keywords:
lean manufacturing, safety, ISO 45001:2018Abstract
The number of accidents has been growing over the years and this is also a reflection of management measures, which have more resources to map and identify the facts with diagnostic tools. Thus, implementing a management system based on occupational health and safety provides mechanisms, data accuracy for prevention and continuous improvement. The aim of the research was to apply a bibliometric study to identify the main publications in the field of lean manufacturing and occupational safety to map the main lean tools used and associate them with the requirements of NBR ISO 45001:2018. The method used was bibliometric research, between 2019 and 2024, using the keywords “Lean” OR “Lean Thinking” AND “safety” OR “ISO 45001” AND “industry” OR “manufacturing”. The results obtained were a greater predominance of conference articles, the country with the most publications were India and the most widespread tools were 5s, VSM and standardized work, with the item Operation of the standard having the highest frequency of correlation with lean tools. The research concludes that there are opportunities to explore the relationship between lean, safety and ISO 45001:2018, mainly due to the strategic relevance of both topics.
Downloads
References
Amrani, A. & Ducq, Y. (2020). Lean practices implementation in aerospace based on sector characteristics: methodology and case study. Production Planning and Control, 31(16), 1313–1335. https://doi.org/10.1080/09537287.2019.1706197 DOI: https://doi.org/10.1080/09537287.2019.1706197
Aria, M. & Cuccurullo, C. (2017). bibliometrix: An R-tool for comprehensive science mapping analysis. Journal of informetrics, 11(4), 959-975. https://doi.org/10.1016/j.joi.2017.08.007. DOI: https://doi.org/10.1016/j.joi.2017.08.007
Balaji, M., Dinesh, S. N., Raja, S., Subbiah, R., & Manoj Kumar, P. (2022). Lead time reduction and process enhancement for a low volume product. Materials Today: Proceedings, 62, 1722–1728. https://doi.org/10.1016/J.MATPR.2021.12.240 DOI: https://doi.org/10.1016/j.matpr.2021.12.240
Bizuneh, B. & Omer, R. (2024). Lean waste prioritisation and reduction in the apparel industry: application of waste assessment model and value stream mapping. Cogent Engineering, 11(1), 2341538. https://doi.org/10.1080/23311916.2024.2341538 DOI: https://doi.org/10.1080/23311916.2024.2341538
Centro de Gestão e Estudos Estratégicos. (2022). Boletim Anual OCTI 2021, Observatório de Ciência, Tecnologia e Inovação. Brasília, v.2, maio 2022. 176 p. Recuperado de https://www.cgee.org.br/estudoscgee.
Centro de Gestão e Estudos Estratégicos. (2023). Boletim anual OCTI 2022, Observatório de Ciência, Tecnologia e Inovação. Brasília, v. 3, jun. 122 p. Recuperado de https://www.cgee.org.br/estudoscgee.
Elapanda, S., Rao, D. U., Kumar, E. S., Raju, D. I. B., & Rama Rao, D. S. G. (2020). An Analysis on Application of Lean Framework in Health and Safety Management for Manufacturing & Service Organizations. International Journal of Management (IJM), 11(4), 88-97. https://api.semanticscholar.org/CorpusID:237526477
Gupta, S. & Chandna, P. (2020). A case study concerning the 5S lean technique in a scientific equipment manufacturing company. Grey Systems, 10(3), 339–357. https://doi.org/10.1108/GS-01-2020-0004/FULL/PDF DOI: https://doi.org/10.1108/GS-01-2020-0004
Hasle, P., & Vang, J. (2021). Interventions to Improve Occupational Safety and Health in the Garment Industry – Development of New Integrated Strategies. Lecture Notes in Networks and Systems, 221 LNNS, 467-474. https://doi.org/10.1007/978-3-030-74608-7_58 DOI: https://doi.org/10.1007/978-3-030-74608-7_58
International Labour Organization. (2023). A call for safer and healthier working environments. Recuperado de https://doi.org/10.54394/HQBQ8592. DOI: https://doi.org/10.54394/HQBQ8592
International Organization for Standardization. (2018). Sistema de gestão de saúde e segurança ocupacional — Requisitos com orientação para uso (NBR ISO 45001:2028).
Konrad, K., Sommer, M., & Shareef, I. (2023). Crate consolidation and standardization using lean manufacturing systems. Manufacturing Letters, 35, 1264–1275. https://doi.org/10.1016/J.MFGLET.2023.08.105 DOI: https://doi.org/10.1016/j.mfglet.2023.08.105
Liker, J. K. (2004). The Toyota Way: 14 Management Principles from the World's Greatest Manufacturer. McGraw-Hill Education.
Liu, X., Liu, Y., Li, H., & Wen, D. (2023). Identification and analysis of barriers to the effectiveness of ISO 45001 certification in Chinese certified organisations: A DEMATEL-ISM approach. Journal of Cleaner Production, 383, 135447. https://doi.org/10.1016/J.JCLEPRO.2022.135447. Muotka, S., Togiani, A., & Varis, J. (2023). A Design Thinking Approach: Applying 5S Methodology Effectively in an Industrial Work Environment. Procedia CIRP, 119, 363–370. https://doi.org/10.1016/j.procir.2023.03.103 DOI: https://doi.org/10.1016/j.jclepro.2022.135447
Madsen, C. U., Thorsen, S. V., Hasle, P., Laursen, L. L., & Dyreborg, J. (2022). Differences in occupational health and safety efforts between adopters and non-adopters of certified occupational health and safety management systems. Safety Science, 152, 105794. https://doi.org/https://doi.org/10.1016/j.ssci.2022.105794 DOI: https://doi.org/10.1016/j.ssci.2022.105794
Małysa, T. & Furman, J. (2021). Application of selected Lean Manufacturing (LM) tools for the improvement of work safety in the steel industry. Metalurgija, 60(3-4), 434-436. Recuperado de https://hrcak.srce.hr/en/clanak/372294.
Ministério da Ciência, Tecnologia e Inovação. (2024, abril 17). 8.3.1 Número de artigos brasileiros, da América Latina e do mundo publicados em periódicos científicos indexados pela Thomson/ISI e Scopus, 1996-2023. Recuperado de https://www.gov.br/mcti/pt-br/acompanhe-o-mcti/indicadores/paginas/comparacoes-internacionais/producao-cientifica/8-3-1-numero-de-artigos-brasileiros-da-america-latina-e-do-mundo-publicados-em-periodicos-cientificos-indexados-pela-thomson-isi-e-scopus.
Morgado, L., Silva, F. J. G., & Fonseca, L. M. (2019). Mapping Occupational Health and Safety Management Systems in Portugal: outlook for ISO 45001:2018 adoption. Procedia Manufacturing, 38, 755–764. https://doi.org/10.1016/J.PROMFG.2020.01.103 Pedrosa, M. H. & Baptista, A. (2022). The perception of the impact of certification on organisational culture relative to the environment and occupational health and safety. International Conference on Quality Engineering and Management, 306-328. https://www.researchgate.net/publication/362421029 DOI: https://doi.org/10.1016/j.promfg.2020.01.103
Mrugalska, B., Konieczna, M., & Wyrwicka, M. K. (2020). How to improve manufacturing process implementing 5S practices: A case study. Advances in Intelligent Systems and Computing, 1131 AISC, 1225-1232. https://doi.org/10.1007/978-3-030-39512-4_187. DOI: https://doi.org/10.1007/978-3-030-39512-4_187
Paliz, J. S. B. & Sacoto, S. V. A. (2023). Characterizing the integration of BRC food safety certification and lean tools: the case of an Ecuadorian packaging company. TQM Journal, 35(4), 872-892. https://doi.org/10.1108/TQM-05-2021-0120 DOI: https://doi.org/10.1108/TQM-05-2021-0120
Quevedo, F. -S., Santos, E. B. A., Brandão, M. M., & Vils, L. (2016). Estudo Bibliométrico: Orientações sobre sua Aplicação. Revista Brasileira de Marketing, 15(2), 246–262. https://doi.org/10.5585/remark.v15i2.3274. DOI: https://doi.org/10.5585/remark.v15i2.3274
Singh, C., Singh, D., & Khamba, J. S. (2020). Exploring an alignment of lean practices on the health and safety of workers in manufacturing industries. Materials Today: Proceedings, 47, 6696–6700. https://doi.org/10.1016/j.matpr.2021.05.116. DOI: https://doi.org/10.1016/j.matpr.2021.05.116
Society of Photo-Optical Instrumentation Engineers. (2015). The Value of Proceedings. Recuperado de https://spie.org/Documents/Publications/Value-of-Proceedings.pdf.
Stefanuto, V. A., Oliveira, S. M. P. de, Moreira, J. F., Aguiar, A. S., & Farias, E. (2022). Análise bibliométrica como ferramenta metodológica. Revista Nova Paideia - Revista Interdisciplinar Em Educação e Pesquisa, 307-326. https://doi.org/10.36732/EditoraNovaPaideia..250. DOI: https://doi.org/10.36732/EditoraNovaPaideia..250
Vieira, L. C. N., Menezes, M. D. O., Pimentel, C. A., & Juventino, G. K. S. (2020). Lean healthcare no Brasil: uma revisão bibliométrica. Revista de Gestão Em Sistemas de Saúde, 9(3), 381–405. https://doi.org/10.5585/rgss.v9i3.16882. DOI: https://doi.org/10.5585/rgss.v9i3.16882
Vijayanand, J. & Rao, V. S. (2024). An Artificial Neural Network Model Supported with Hybrid Multi-Criteria Decision-Making Approaches to Rank Lean Tools for a Foundry Industry. Transactions of FAMENA, 48(2), 45–68. https://doi.org/10.21278/TOF.482046022 DOI: https://doi.org/10.21278/TOF.482046022
Womack, J. P. & Jones, D. T. (1996). Lean thinking. New York: Simon & Schuster.
World Intellectual Property Organization. (2023). Global Innovation Index 2023: Innovation in the face of uncertainty. Geneva: WIPO. https://doi.org/10.34667/tind.48220
Downloads
Published
Issue
Section
License
Copyright (c) 2024 Michelle de Oliveira Menezes, Ângelo Márcio Oliveira Sant'Anna, Cristiane Agra Pimentel (Autor)
This work is licensed under a Creative Commons Attribution 4.0 International License.
All works published in the Brazilian Journal of Production Engineering (BJPE) are licensed under Creative Commons Attribution 4.0 International (CC BY 4.0).
This means that:
Anyone can copy, distribute, display, adapt, remix, and even commercially use the content published in the journal;
Provided that due credit is given to the authors and to BJPE as the original source;
No additional permission is required for reuse, as long as the license terms are respected.
This policy complies with the principles of open access, promoting the broad dissemination of scientific knowledge.
2.png)
