Application of the methodology of the 8 disciplines to reduce a non-compliance in a company in the automotive sector

Authors

DOI:

https://doi.org/10.47456/bjpe.v7i5.37044

Keywords:

Quality tools, 8D Methodology, Automotive sector

Abstract

This work aims to present the application of the structured methodology of the 8 disciplines (8D) for problem solving in a factory in the automobile industry. This non-conformity was analyzed using several tools and following the steps of the 8D methodology, the problem in question was detected in the transmission shaft straightening operation, due to a large increase in the crack index during the months of December 2020 and January 2021. For the preparation of this article, a case study was carried out, where all the data used were collected during the months of December 2020 until August 2021. After completing the 8 steps of the methodology, with all the analyzes carried out and actions implemented, it was found an efficient and effective corrective action for non-compliance, generating a reduction of approximately 96% in the crack rate.

Downloads

Download data is not yet available.

Author Biography

Deivid Marques Nunes, Universidade Federal de Goiás. Regional Catalão - GO

He holds a degree in Production Engineering from Faculdades Pitágoras (2008), a master's degree in Chemical Engineering from the Federal University of Uberlândia (2011) and a PhD in Chemical Engineering from the Graduate Program in Chemical Engineering of the Federal University of Uberlândia (2017). Master researcher in fast auto-thermal pyrolysis of sugar-alcohol residues in a Pilot Plant of the Faculty of Chemical Engineering of the Federal University of Uberlândia and FAPEMIG scholarship holder (agreement 17.014/2011 and PCE-00032-12) from 10/2011 to 07/2012. University professor in the Production Engineering course at the Federal University of Goiás/ Regional Catalão-GO. (Text provided by the author)

References

Vargas, D. L. (2017) Resolução de problemas utilizando a metodologia 8D: estudo de caso de uma indústria do setor sucroalcooleiro. In: Simpósio de Engenharia de Produção de Sergipe, São Cristóvão, SE, Brasil. Recuperado de https://ri.ufs.br/bitstream/riufs/7672/2/ResolucaoProblemasMetodologia8D.pdf

Cintra, A. L. (2015). Utilização da metodologia 8D para resolução de problemas: estudo de caso de fornecedores de uma multinacional da linha branca (Trabalho de Conclusão de Curso) Escola de Engenharia de São Carlos, São Carlos, SP, Brasil. Recuperado de file:///C:/Users/Samsung/Downloads/Cintra_Ana_Livia_Barbosa_tcc%20(1).pdf

Chies, S., de. (2019). A aplicação da ferramenta 8d para a resolução de problemas de qualidade no cliente. CIPPUS. Canoas, 7(2). Recuperado de file:///C:/Users/Samsung/Downloads/6306-20155-1-PB%20(1).pdf

Montgomery, D. C. (Ed). (2017). Introdução ao Controle Estatístico de Qualidade. Rio de Janeiro: Editora LTC.

Almeida, J. F., Matias, L. R., Braga, W. L. M., & Junior, F. R. L. (2014). Aplicação da metodologia MASP ao processo de alteração técnica de produtos em uma indústria de médio porte. Anais do XXXVI Encontro Nacional de Engenharia de Produção, Curitiba, PR, Brasil. Recuperado de http://www.abepro.org.br/biblioteca/enegep2014_TN_STO_196_112_25492.pdf

Martins, G. H., de. (2016). Aplicabilidade da metodologia de análise de soluções de problemas MASP através do ciclo PDCA no Setor de Embalagens: Estudo de caso na “Indústria de Embalagens” no Brasil. Journal of Lean Systems, 1(4), 02-22 Recuperado de https://docplayer.com.br/82755499-Aplicacao-do-ciclo-pdca-para-solucoes-de-problemas-masp-no-setor-de-embalagem-estudo-de-caso-na-industria-de-embalagens-resumo.html

Seleme, R. & Stadler, H. (Ed). (2012). Controle da qualidade: as ferramentas essenciais. Curitiba: InterSaberes.

Abdulmalek, F. A. & Rajgopal, J. (2007). Analyzing the benefits of lean manufacturing and value stream mapping via simulation: A process sector case study. International Journal of Production Economics, 107(1), 223–236. https://doi.org/10.1016/j.ijpe.2006.09.009

Sodré, E. (2020, Março 18). Por coronavírus, montadoras dão férias coletivas e já demitem no Brasil. Folha de São Paulo. Recuperado de https://www1.folha.uol.com.br/mercado/2020/03/por-coronavirus-montadoras-dao-ferias-coletivas-e-ate-demitem-no-brasil.shtml

Cunha, J. (2019). Indústria automotiva projeta alta de 11,4% nas vendas em 2019. Folha de São Paulo. Recuperado de https://www1.folha.uol.com.br/mercado/2019/01/industria-automotiva-projeta-alta-de-114-nas-vendas-em-2019.shtml

Romani, A. (2019). IBGE: Setor automotivo tem maior crescimento em 11 anos. Veja. Recuperado de https://veja.abril.com.br/economia/ibge-setor-automotivo-tem-maior-crescimento-em-11-anos/

Downloads

Published

2021-12-22

How to Cite

Soligo, L. P., & Nunes, D. M. (2021). Application of the methodology of the 8 disciplines to reduce a non-compliance in a company in the automotive sector. Brazilian Journal of Production Engineering, 7(5), 312–324. https://doi.org/10.47456/bjpe.v7i5.37044

Issue

Vol. 7 No. 5 (2021): Número Regular (Outubro - Dezembro)

Section

QUALITY ENGINEERING

License

Copyright (c) 2021 Brazilian Journal of Production Engineering - BJPE

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.

Atribuição-NãoComercial-CompartilhaIgual
CC BY-NC-SA

This license lets others remix, adapt, and build upon your work non-commercially, as long as they credit you and license their new creations under the identical terms.