Integrated application of OEE with quality tools to a fleet of industrial waste handling equipment

Authors

  • Larissa do Nascimento Sancheta Universidade Federal do Espírito Santo, Centro Universitário Norte do Espírito Santo.
  • Rita de Cassia Feroni Universidade Federal do Espírito Santo, Centro Universitário Norte do Espírito Santo. https://orcid.org/0000-0003-0843-3911

DOI:

https://doi.org/10.47456/bjpe.v7i5.37070

Keywords:

OEE, industrial waste, quality tools, TPM

Abstract

The concept of Overall Equipment Effectiveness (OEE) is commonly used in industrial processes to identify and mitigate wastes. The application of this indicator in the management of industrial solid waste is still scarce and deserves to be explored. This paper aims to apply the OEE for the analysis of the efficiency of waste handling equipment in a pulp and paper industry, in addition to identifying and analyzing the main losses that reduce the efficiency of equipment. The research was conducted with two trucks, one of biomass and one of unpicked wood, whose OEE’s were 62% and 71%, respectively. After analyzing the main losses through the use of quality tools, and implementing improvement actions, it was possible to increase the bucket occupancy rate by 12%. The work concluded that the company must expand the application of OEE to the entire fleet of equipment in order to constantly act on the waste of the process.

Downloads

Download data is not yet available.

Author Biographies

Larissa do Nascimento Sancheta, Universidade Federal do Espírito Santo, Centro Universitário Norte do Espírito Santo.

Graduating in Production Engineering at the Federal University of Espírito Santo. (Text provided by the author)

Rita de Cassia Feroni, Universidade Federal do Espírito Santo, Centro Universitário Norte do Espírito Santo.

Graduated in Mathematics from the Federal University of Espírito Santo - UFES (2007). She holds a degree in Civil-Production Engineering from Faculdade do Centro Leste-UCL (2009), with responsibilities as a Production Engineer and Civil Engineer. She has a specialization in Environmental Education (2016). She holds a master's degree (2010) and a doctorate (2015) in Environmental Engineering from the Federal University of Espírito Santo-UFES. Performance in the following interdisciplinary areas, Civil Engineering - Transport Area; Production Engineering - Operations and Production Process Engineering Area; Environmental Engineering - Air and water quality, computational fluid dynamics and sustainable development. (Text provided by the author)

References

Akande, J. M., Lawal, A. I., & Aladejare, A. E. (2013). Optimization of the overall equipment efficiency (OEE) of loaders and rigid frame trucks in NAMDEB Southern Coastal Mine Stripping fleet, Namibia. Earth Science, 2(6), 158-166.

Almeanazel, O. T. R. (2010). Total productive maintenance review and overall equipment effectiveness measurement. Jordan Journal of Mechanical and Industrial Engineering, 4(4).

Almeida, A. A. R. (2019). Avaliação técnica, econômica e ambiental do aproveitamento de lodos como combustível em fábrica de celulose (Dissertação de mestrado). Universidade Estadual Paulista. Faculdade de Engenharia de Ilha Solteira. Ilha Solteira.

Ahmad, S., & Shahwaz, S. M. (2015) Implementation of total productive maintenance in termal power station (Barauni Refinery). International Journal of Engineering Research, 1 (3), 7–16.

Associação Brasileira de Normas Técnicas. (2004). ABNT NBR 1004: Resíduos sólidos – Classificação. Rio de Janeiro – RJ.

Azid, N. A. A, Shamsudin, S. N. A., Yusoff, M. S., & Samat, H. A. (2019). Conceptual Analysis and Survey of Total Productive Maintenance (TPM) and Reliability Centered Maintenance (RCM) Relationship. In: IOP Conference Series: Materials Science and Engineering. IOP Publishing, p. 012050.

Bajpai, P. (2015). Management of pulp and paper mill waste. Cham, Switzerland: Springer International Publishing.

BRASIL. Lei nº 12.305, de 2 de agosto de 2010. Institui a Política Nacional de Resíduos Sólidos; altera a Lei no 9.605, de 12 de fevereiro de 1998; e dá outras providências. Diário Oficial da União, Brasília, DF, 03 ago. 2010. p. 2.

Brodny, J., & Tutak, M. (2017). Application of Elements of TPM Strategy for Operation Analysis of Mining Machine. IOP Conference Series: Earth and Environmental Science, 95 (4).

Busso, C. M., & Miyake, D. I. (2013). Análise da aplicação de indicadores alternativos ao Overall Equipment Effectiveness (OEE) na gestão do desempenho global de uma fábrica. Production, 23(2), 205-225.

CETESB - Companhia de Tecnologia de Saneamento Ambiental. Guia Técnico Ambiental da Indústria de Papel e Celulose - Série P+L: relatório técnico. São Paulo, 2008.

Cordeiro, J. C. A, & Assumpção, M. R. P. (2016). Indicadores para gestão na manutenção corretiva. Exacta, 14(2), 173-182.

Czerwińska, K., & Pacana, A. (2019). Analysis of the efficiency of machine use on the production line of interior door. Zarządzanie Przedsiębiorstwem, 22(2), 2-6.

García-Arca, J., Prado-Prado, J. C., & Fernández-González, A. J. (2018). Integrating KPIs for improving efficiency in road transport. International Journal of Physical Distribution & Logistics Management.

IBÁ – Indústria Brasileira de Árvores. Relatório Ibá 2019: relatório técnico. São Paulo, 2019.

Kulula, M. I., & Akande, J. M. (2018). Effects of Machine Parameter and Natural Factors on the Productivity of Loading and Haulage Equipment. Journal of Minerals and Materials Characterization and Engineering, 6, 139-153.

Kurniawan, S., Azaria, A., Alzena, T., & Dwicahyo, Y. H. (2019). The Measurement and Improvement of Effectiveness in K-440 Haul Truck Using Overall Equipment Effectiveness in Coal Mining Company. ComTech: Computer, Mathematics and Engineering Applications, 10(2), 43-48.

Lalkiya, M., & Kushwaha, D. K. (2015). Optimizing & Analyzing Overall Equipment Effectiveness Through TPM Approach: A Case Study In Cement Industry. International Journal of Advance Engineering and Research Development, 2 (5), 807-8011.

Maeda, S., Costa, E. R. O., & Silva, H. D. da. Uso de resíduos da fabricação de celulose e papel e da reciclagem de papel. Colombo: Embrapa Florestas, 2010. 1 CD-ROM.

Mohammadi, M., Rai, P., & Gupta, S. (2017). Performance evaluation of bucket based excavating, loading and transport (BELT) equipment–an OEE approach. Archives of Mining Sciences, 62(1), 105-120.

Oliveira, A. L., Fineza, A. G., & Oliveira, M. J. A. (2018). Influência do resíduo grits da fabricação da celulose nas propriedades mecânicas de uma argamassa. Revista Científica Univiçosa, 10(1).

Rodrigues, L. R., Francisco, M. A. C. O., Sagrillo, V. P. D., Louzada, D. M., & Entringer, J. M. S. (2016). Caracterização de resíduos sólidos da indústria de celulose tipo kraft visando sua aplicação no desenvolvimento de materiais cerâmicos. Congresso Brasileiro De Engenharia e Ciência Dos Materiais, 22., 2016, Natal. Anais... Natal, RN: CBECiMat, p. 750-760.

Santos, P. V. S. (2018). Aplicação do indicador overall equipment effectiveness (OEE): um estudo de caso numa retífica e oficina mecânica. Brazilian journal of production engineering. 4(3), 1-18.

Santos, A. C. S. G., Ribeiro, I. M., Salve, A. S., Ji, C. M., Ferreira, L. A. F., & Hora, H. R. M. (2019). Indicador OEE e ferramentas da qualidade: uma aplicação integrada no processo de destilação de uma indústria de biotecnologia. Exacta, 17(2).

Silva, D. J. S., Bezerra, M. D. L. M., & Ferreira, F. G. D. (2020). Manutenção Autônoma Aplicada para Melhoria da Disponibilidade de um Equipamento de Tela para Coluna de uma Indústria Siderúrgica. Revista Eletrônica da Estácio Recife, 6(1).

Waqas, M., Tariq, S. M., Shahzad, M., Ali, Z., & Saqib, S. (2015). Performance measurement of surface mining equipment by using overall equipment effectiveness. Pakistan Journal of Science, 67(2), 212.

Zeferino, F. M., Franco, L. J. V., Leite, J. F., Resende, A. R. N., & Oliveira, M. A. (2017). Aplicação da ferramenta FMEA como método de diagnóstico de falhas em caminhões fora de estrada. CONEMI - Congresso Nacional De Engenharia Mecânica E Industrial, XVII.

Downloads

Published

2021-12-14

How to Cite

Sancheta, L. do N., & Feroni, R. de C. (2021). Integrated application of OEE with quality tools to a fleet of industrial waste handling equipment. Brazilian Journal of Production Engineering, 7(5), 216–229. https://doi.org/10.47456/bjpe.v7i5.37070

Issue

Vol. 7 No. 5 (2021): Número Regular (Outubro - Dezembro)

Section

QUALITY ENGINEERING

License

Copyright (c) 2021 Brazilian Journal of Production Engineering - BJPE

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.

Atribuição 4.0 internacional CC BY 4.0 Deed