Aplicação da Matriz AHP para correlacionar ferramentas do Lean Safety com requisitos da ISO 45001:2018

Autores

DOI:

https://doi.org/10.47456/bjpe.v12i1.50065

Palavras-chave:

Ferramentas lean, ISO 45001:2018, AHP

Resumo

Sistema de Gestão em Saúde e Segurança Ocupacional implementado possui benefícios na performance dos negócios ao proporcionar requisitos para a garantia da segurança atrelada aos processos produtivos. As ferramentas lean são aliados na implementação com foco compartilhado em performance e segurança. O objetivo deste trabalho é aplicar o método de decisão multicritério Análise Hierárquica de Processos (Analytic Hierarchy Process, AHP) para correlacionar as ferramentas do lean safety e requisitos da ISO 45001:2018. O método aplicado consistiu nas etapas da AHP: Definição do problema, hierarquia, construção das matrizes, comparação par a par e obtenção dos pesos e prioridades finais. Os resultados encontrados para os requisitos mais relevantes foram Operação, Melhoria e Planejamento. As ferramentas mais relevantes para os requisitos foram 5S, VSM, SMED e Poka Yoke. A correlação demostrou a viabilidade da aplicação das ferramentas lean safety no processo de certificação para a ISO 45001.

Downloads

Os dados de download ainda não estão disponíveis.

Biografia do Autor

  • Michelle de Oliveira Menezes, Universidade Federal da Bahia

    Atualmente é mestranda em Engenharia Industrial na Universidade Federal da Bahia, seguindo as linhas de pesquisa em lean e segurança ocupacional. Graduada em Engenharia de Produção pela Universidade Federal do Recôncavo da Bahia. Integrou durante a graduação em grupo de pesquisa na área de Lean Healthcare. Possui 4 anos de experiência na Indústria, atuando com Qualidade, Melhoria Contínua e Sistema de Gestão. Certificada em Auditoria Interna nas normas ISO 9001/14001/45001, e em Green Belt Lean Six Sigma. Possui MBA em Gestão de Projetos pela Universidade de São Paulo. http://lattes.cnpq.br/9809855959593778

  • Cristiane Agra Pimentel, Universidade Federal do Recôncavo da Bahia

    Atualmente professora na Universidade Federal do Recôncavo da Bahia (UFRB) em Feira de Santana no curso de Engenharia de Produção, membro sênior do IEEE e participante do mestrado profissional da UFBA. Possui 12 anos de experiência na área industrial metalúrgica. Expertise desenvolvida nas áreas de qualidade, sistema de produção (lean), auditorias e certificações. Auditora interna e externa do Sistema de Gestão Integrado (ISO 9001, ISO 14001 e ISO IEC 17025) e Green Belt. Durante o mestrado trabalhou com implementação de normas ISO no serviço público, destacando-se a acreditação do laboratório de Biomateriais do Nordeste CERTBIO na norma ISO/IEC 17025, e no doutorado trabalhou com desenvolvimento de materiais para aplicação como biomaterial. Atualmente conduz o projeto de pesquisa Lean Healthcare com foco na área de saúde na BA e o projeto Digital Twin em cooperação com o CEPEDI de Ilhéus. Ganhadora dos prêmios 2021 IEEE Undergraduate Teaching Award, Menção Honrosa do IEEE WIE 2021 e 2022- Inspiring Member of the Year Award e 2021 Outstanding Branch Counselor Branch Chapter Advisor Award. A partir de 2024 está como membro do IEEE R9 Industry Engagement Committee, e 2025 vice - chair do WIE seção nordeste. http://lattes.cnpq.br/2241223148404540

Referências

Abudabbus, A. H. M. (2024). The Effects of ISO 45001:2018 Components on Injuries and Occupational Accidents: A case study in the Dhahra field of the Waha Oil Company. Scholars Journal of Engineering and Technology, 12(08), 267-275. https://doi.org/10.36347/sjet.2024.v12i08.003

Afonso, M., Gabriel, A. T., & Godina, R. (2022). Proposal of an innovative ergonomic SMED model in an automotive steel springs industrial unit. Advances in industrial and Manufacturing Engineering, 4, 100075. https://doi.org/10.1016/J.AIME.2022.100075

Agus, P., Ratna Setyowati, P., Arman, Hj. A., Masduki, A., Innocentius, B., Priyono Budi, S., & Otta Breman, S. (2020). The Effect of Implementation Integrated Management System ISO 9001, ISO 14001, ISO 22000 and ISO 45001 on Indonesian Food Industries Performance. Test Engineering and Management, 82 (20). pp. Recuperado de http://ur.aeu.edu.my/id/eprint/747

Aksüt, G. & Eren, T. (2023). Evaluation of ergonomic criteria with an AHP-based approach in the textile industry and ordering alternatives. Industria Textila, 74(4), 453-463. https://doi.org/10.35530/IT.074.04.2022117

Aksüt, G., Eren, T., & Alakaş, H. M. (2024). Using wearable technological devices to improve workplace health and safety: an assessment on a sector base with multi-criteria decision-making methods. Ain Shams Engineering Journal, 15(2), 102423. https://doi.org/https://doi.org/10.1016/j.asej.2023.102423

Alaidaros, H., Omar, M., & Romli, R. (2021). The state of the art of agile kanban method: challenges and opportunities. Independent Journal of Management & Production, 12(8), 2535-2550. https://doi.org/10.14807/ijmp.v12i8.1482

Alfatonah, Z., Maulana Wardani, Z., Adriansyah, A. P., Salaf, F. A., Prastyo, Y., & Pelita Bangsa, U. (2024). Implementation of Kaizen culture in occupational health and safety (OHS) at PT. Automotive manufacturing Indonesia with the 5S Method. Review: Journal of Multidisciplinary in Social Sciences, 1(13), 548-556. https://doi.org/10.59422/RJMSS.V1I13.658

Amrani, A. & Ducq, Y. (2020). Lean practices implementation in aerospace based on sector characteristics: methodology and case study. Production Planning and Control, 31(16), 1313-1335. https://doi.org/10.1080/09537287.2019.1706197

Antonelli, D. & Stadnicka, D. (2018). Combining factory simulation with value stream mapping: a critical discussion. Procedia CIRP, 67, 30-35. https://doi.org/10.1016/J.PROCIR.2017.12.171

Associação Brasileira de Normas Técnicas. (2018). ABNT NBR ISO 45001:2018. Sistemas de gestão de saúde e segurança ocupacional: requisitos com orientação para uso (Norma traduzida, 47 p.). Rio de Janeiro.

Balaji, M., Dinesh, S. N., Raja, S., Subbiah, R., & Manoj Kumar, P. (2022). Lead time reduction and process enhancement for a low volume product. Materials Today: Proceedings, 62, 1722-1728. https://doi.org/10.1016/J.MATPR.2021.12.240.

Bayu Sejati, R. H., Wibisono, D., & Adhiutama, A. (2024). The collaborative approaches of the knowledge-based performance management system and lean six sigma to improve contractor productivity and safety performances. International Journal of Lean Six Sigma, (ahead-of-print). https://doi.org/10.1108/IJLSS-07-2023-0125/FULL/PDF

Bhattacharya, I. & Ramachandran, A. (2021). Lean manufacturing techniques. Implementation in Indian MSMEs and benefits realized thereof. Indian Journal of Engineering and Materials Sciences (IJEMS), 28(1), 89-101. https://doi.org/10.56042/ijems.v28i1.30113

Bittencourt, R. P. & Nepomuceno, N. S. (2022). Análise dos requisitos comuns às normas ISO 9001:2015, ISO 14001:2015 e ISO 45001:2018. Research, Society and Development, 11(4), e15811427160–e15811427160. https://doi.org/10.33448/RSD-V11I4.27160

Bizuneh, B. & Omer, R. (2024). Lean waste prioritisation and reduction in the apparel industry: application of waste assessment model and value stream mapping. Cogent Engineering, 11(1), 2341538.https://doi.org/10.1080/23311916.2024.2341538

Bravo-Paliz, J. S. & Avilés-Sacoto, S. V. (2023). Characterizing the integration of BRC food safety certification and lean tools: the case of an Ecuadorian packaging company. TQM Journal, 35(4), 872-892. https://doi.org/10.1108/TQM-05-2021-0120

Calixto, B. (2023). Análise da utilização do método AHP no processo de avaliação e priorização de riscos ocupacionais em um laboratório de ensino e pesquisa de uma instituição. (Dissertação de mestrado). Universidade Federal de Itajubá, Itajubá, MG, Brasil. Recuperado de https://bdtd.ibict.br/vufind/Record/UFEI_93eb5f1073d08b96a65df661a54a1e62

Campanelli, L. C., Ribeiro, L. D., & Campanelli, L. C. (2021). Involvement of Brazilian companies with occupational health and safety aspects and the new ISO 45001:2018. Production, 31, e20210005. https://doi.org/10.1590/0103-6513.20210005

Chahal, V., Narwal, M. S., & Kumar, S. (2021). Ranking of lean critical success factors in manufacturing industry: AHP Approach. In: C. Pandey, V. Goyat, & S. Goel (Eds.), Advances in Materials and Mechanical Engineering (pp. 411-419). Springer Singapore. https://doi.org/10.1007/978-981-16-0673-1_34

Dzięgielewska, P., Konarkowska, O., & Górny, A. (2022). Adapting an OHS management system to ISO 45001 requirements: ensuring system management effectiveness. European Research Studies Journal, XXV(1), 809-819. Recuperado de https://www.um.edu.mt/library/oar/handle/123456789/98385

Elapanda, S., Rao, U. V. A., Kumar, E. S., Raju, I. B., & Rama Rao, S. G. (2020). An analysis on application of lean framework in health and safety management for manufacturing & service organizations. Recuperado de https://papers.ssrn.com/abstract=3600689

Erusta, N. E., & Sertyesilisik, B. (2020). An investigation into improving occupational health and safety performance of construction projects through usage of BIM for Lean Management. Communications in Computer and Information Science, 1188 CCIS, 91-100. https://doi.org/10.1007/978-3-030-42852-5_8

Fernandes, J. P. R., Godina, R., & Matias, J. C. O. (2019). Evaluating the impact of 5S implementation on occupational safety in an automotive industrial unit. Springer Proceedings in Mathematics and Statistics, 281, 139-148. https://doi.org/10.1007/978-3-030-14973-4_13

Górny, A., Dzięgielewska, P., & Konarkowska, O. (2023). Management system adaptation to iso 45001 requirements: implementation of the guidelines for continuous improvement. Acta Technica Napocensis. Series: Applied Mathematics, Mechanics, And Engineering, 65(4S). Recuperado de https://atnamam.utcluj.ro/index.php/Acta/article/view/2042

Guimarães, A., Oliveira, E. e., Oliveira, M., & Pereira, T. (2025). Effects of Lean Tools and Industry 4.0 technology on productivity: An empirical study. Journal of Industrial Information Integration, 44, 100787. https://doi.org/10.1016/J.JII.2025.100787

Gupta, S. & Chandna, P. (2020). A case study concerning the 5S lean technique in a scientific equipment manufacturing company. Grey Systems, 10(3), 339-357. https://doi.org/10.1108/GS-01-2020-0004/FULL/PDF

Hamja, A., Maalouf, M., & Hasle, P. (2019). The effect of lean on occupational health and safety and productivity in the garment industry. A literature review. Production and Manufacturing Research, 7(1), 316-334. https://doi.org/10.1080/21693277.2019.1620652

Hariyani, D., Hariyani, P., Mishra, S., & Sharma, M. K. (2025). A literature review on lean tools for enhancing the quality in the outcome-based education system. Thinking Skills and Creativity, 57, 101793. https://doi.org/10.1016/J.TSC.2025.101793

Hoscan, O. & Cetinyokus, S. (2021). Determination of emergency assembly point for industrial accidents with AHP analysis. Journal of Loss Prevention in the Process Industries, 69, 104386. Recuperado de https://doi.org/10.1016/j.jlp.2020.104386.

Ichdan, D. A. (2024). Analysis of employee performance through productivity: The role of kaizen culture, motivation, and work discipline in the manufacturing industry. Annals of Human Resource Management Research, 4(1), 13–28. Recuperado de https://doi.org/10.35912/AHRMR.V4I1.2158

Janackovic, G., Stojiljkovic, E., & Grozdanovic, M. (2020). Selection of key indicators for the improvement of occupational safety system in electricity distribution companies. Safety Science, 125, 103654. https://doi.org/10.1016/J.SSCI.2017.07.009

Konrad, K., Sommer, M., & Shareef, I. (2023). Crate consolidation and standardization using lean manufacturing systems. Manufacturing Letters, 35, 1264-1275. https://doi.org/10.1016/J.MFGLET.2023.08.105

Kumar, M. B. & Parameshwaran, R. A. (2020). A comprehensive model to prioritise lean tools for manufacturing industries: a fuzzy FMEA, AHP and QFD-based approach. International Journal of Services and Operations Management, 37(2), 170-196. https://doi.org/10.1504/IJSOM.2020.110337

Kumar, M. B., Parameshwaran, R., Antony, J., & Cudney, E. (2023). Framework for Lean implementation through Fuzzy AHP-COPRAS integrated approach. IEEE Transactions on Engineering Management, 70(11), 3836-3848. https://doi.org/10.1109/TEM.2021.3089691

Kumar, N., Shahzeb Hasan, S., Srivastava, K., Akhtar, R., Kumar Yadav, R., & Choubey, V. K. (2022). Lean manufacturing techniques and its implementation: A review. Materials Today: Proceedings, 64, 1188-1192. https://doi.org/10.1016/J.MATPR.2022.03.481

Lara, A. C., Menegon, E. M. P., Sehnem, S., & Kuzma, E. (2022). Relationship between Just in Time, Lean Manufacturing, and Performance Practices: a meta-analysis. Gestão & Produção, 29, e9021. https://doi.org/10.1590/1806-9649-2022V29E9021

Liu, X., Liu, Y., Li, H., & Wen, D. (2023). Identification and analysis of barriers to the effectiveness of ISO 45001 certification in Chinese certified organisations: A DEMATEL-ISM approach. Journal of Cleaner Production, 383, 135447. https://doi.org/10.1016/J.JCLEPRO.2022.135447

Małysa, T. (2025). Application of selected Lean tools in the improvement of work safety in the use of machinery. Production Engineering Archives, 31(1), 129-136. https://doi.org/10.30657/PEA.2025.31.12

Małysa, T. & Furman, J. (2021). Application of selected lean manufacturing (LM) tools for the improvement of work safety in the steel industry. Metalurgija, 60(3-4), 434-436. Recuperado de https://hrcak.srce.hr/256129

Marques, J. P., Sá, J. C., G Silva, F. J., Pereira, T., Ferreira, L. P., & Santos, G. (2021). Safety efficiency value stream mapping (SEVSM). A new tool to support the implementation of Lean Safety. IOP Conference Series: Materials Science and Engineering, 1193(1), 012124. https://doi.org/10.1088/1757-899X/1193/1/012124

Menezes, M. de O., Sant’anna, Â, M. O., & Pimentel, C. A. (2024). Prospecção científica da aplicação do Lean Manufacturing na segurança ocupacional. Brazilian Journal of Production Engineering, (4), 213-225. https://doi.org/10.47456/BJPE.V10I4.46281

Mittal, R. & Shameem, H. (2024). A framework for lean tool selection in the label printing industry for sustainable growth. International Journal of System Assurance Engineering and Management. https://doi.org/10.1007/s13198-024-02257-3

Oliveira, M., Tavares, A., dos Santos, I., & Veroneze, G. (2022). Improvement of the process performance of a tire manufacturing company through the implementation of management tools based on the michelin manufacturing way philosophy (MMW). Proceedings on Engineering Sciences, 4(4), 397-406. https://doi.org/10.24874/PES04.04.002

Panigrahi, S., al Ghafri, K. K., al Alyani, W. R., Ali Khan, M. W., al Madhagy, T., & Khan, A. (2023). Lean manufacturing practices for operational and business performance: A PLS-SEM modeling analysis. International Journal of Engineering Business Management, 15. https://doi.org/10.1177/18479790221147864

Ratter, E., & Karcz, J. (2023). Possibilities of utilizing lean management tools in the high-level structure (HLS) concept. European Research Studies Journal, XXVI (Issue 1), 379-389. https://doi.org/10.35808/ERSJ/3117

Rocha, D. P., & Sousa, J. C. de. (2021). Gestão Da Qualidade: A Importância do Método Kanban como Ferramenta Gerencial / Quality Management: The Importance of the Kanban Method as a Management Tool. ID on Line. Revista de Psicologia, 15(55), 449-468. Recuperado de https://doi.org/10.14295/idonline.v15i55.3085

Sá, J. C., Dinis-Carvalho, J., Fraga, H., Lima, V., Silva, F. J. G., & Bastos, J. (2023). The impact of Lean on occupational safety in organisations. IFIP Advances in Information and Communication Technology, 668 IFIP, 184-192. https://doi.org/10.1007/978-3-031-25741 4_16/TABLES/2

Sá, J. C., Manuel, V., Silva, F. J. G., Santos, G., Ferreira, L. P., Pereira, T., & Carvalho, M. (2021). Lean Safety - assessment of the impact of 5S and Visual Management on safety. IOP Conference Series: Materials Science and Engineering, 1193(1), 012049. https://doi.org/10.1088/1757-899X/1193/1/012049

Sá, J. C., Sales-Contini, R. C. M., Silva, F. J. G., Dinis-Carvalho, J., Cardoso, L., & Fonseca, L. (2024). The Impact of SMED on Productivity and Safety. IFIP Advances in Information and Communication Technology, 681, 257-270. https://doi.org/10.1007/978-3-031-63265-5_20

Saaty, T. L. (2008). Decision making with the analytic hierarchy process. International Journal of Services Sciences, 1(1), 83-98. https://doi.org/10.1504/IJSSCI.2008.017590

Saaty, T. L., & Vargas, L. G. (2012). Models, methods, concepts & applications of the analytic hierarchy process (2nd ed., pp. 1-20). Springer. https://doi.org/10.1007/978-1-4614-3597-6

Sadowski, A., Jędrzejczak, R., Starzynska, D., & Engelseth, P. (2024). Using visual management to improve logistics operations. International Journal of Lean Six Sigma, 15(7), 1494-1512. https://doi.org/10.1108/IJLSS-02-2021-0032

Samanta, S., & Gochhayat, J. (2023). Critique on occupational safety and health in construction sector: An Indian perspective. Materials Today: Proceedings, 80, 3016-3021. https://doi.org/10.1016/J.MATPR.2021.05.707

Soltaninejad, M., Fardhosseini, M. S., & Kim, Y. W. (2022). Safety climate and productivity improvement of construction workplaces through the 6S system: mixed-method analysis of 5S and safety integration. International Journal of Occupational Safety and Ergonomics, 28(3), 1811-1821. https://doi.org/10.1080/10803548.2021.1935624

Taghipour, A., Hoang, P., & Cao, X. (2020). Just in time/lean purchasing approach: An investigation for research and applications. Journal of Advanced Management Science, 8(2), 43-48. https://doi.org/10.18178/joams.8.2.43-48

Tamanna, S. & Rahman, M. M. (2022). Prioritization of effective lean tools for reliability analysis & maintenance strategy. Journal of Engineering Advancements, 3(03), 112-130. https://doi.org/10.38032/JEA.2022.03.006

Trubetskaya, A., Ryan, A., & Murphy, F. (2023). An implementation model for digitisation of visual management to develop a smart manufacturing process. International Journal of Lean Six Sigma, 15(8), 32-49. https://doi.org/10.1108/IJLSS-07-2022-0156/FULL/PDF

Unver, S., & Ergenc, I. (2021). Safety risk identification and prioritize of forest logging activities using analytic hierarchy process (AHP). Alexandria Engineering Journal, 60(1), 1591-1599. https://doi.org/https://doi.org/10.1016/j.aej.2020.11.012

Yazıcı, K., Gökler, S. H., & Boran, S. (2021). An integrated SMED-fuzzy FMEA model for reducing setup time. Journal of Intelligent Manufacturing, 32(6), 1547-1561. https://doi.org/10.1007/S10845-020-01675-X/METRICS

Yeshitila, D., Kitaw, D., & Jilcha, K. (2021). Applying Lean Thinking to improve operational safety in oil and gas industry. Open Journal of Safety Science and Technology, 11(3), 120-141. https://doi.org/10.4236/OJSST.2021.113009

Imagem mostrando uma profissional em ambiente laboratorial ajustando seus óculos de proteção amarelos. Ela utiliza touca descartável, avental hospitalar azul e luvas, indicando conformidade com protocolos de segurança. Ao fundo, há um quadro com fórmulas químicas e materiais de laboratório. Na parte superior, aparece o título do artigo “Aplicação da Matriz AHP para correlacionar ferramentas do Lean Safety com requisitos da ISO 45001:2018”, acompanhado dos nomes dos autores e da identificação da Brazilian Journal of Production Engineering.

Publicado

26.02.2026

Como Citar

Menezes, M. de O., & Pimentel, C. A. (2026). Aplicação da Matriz AHP para correlacionar ferramentas do Lean Safety com requisitos da ISO 45001:2018. Brazilian Journal of Production Engineering, 12(1), 19-31. https://doi.org/10.47456/bjpe.v12i1.50065

Artigos Semelhantes

1-10 de 300

Você também pode iniciar uma pesquisa avançada por similaridade para este artigo.